UB/DF

Pressure Diaphragm Valve deflagration- and endurance burning-proof

Features

Extreme Tightness
Resulting in Lowest Possible Product Losses and Reduced Environmental Pollution
Optimal Pressure Maintenance
Set Pressure Close to Opening Pressure for Optimum Pressure Maintenance in the System
Flow Capacity
Optimized Flow Capacity
Digital Level Monitoring
Digital Level Monitoring Available to Optimize Maintenance Intervals
Digital Level Sensors
Digital Level Sensors Can Be Retrofitted to Installed Valves
Safe Venting
Flame Arrester Venting and Ventilation of the Pressurized Chamber
Frost-Proof
Optimal Frost Protection
Condensate Drainage
Automatic Condensate Drain
Monitoring
Monitoring of the Load Liquid by Level Indicator
Modular Design
Allows Replacement and Cleaning of Single FLAMEFILTER®
Suitable for Challenging Applications
Particularly Suitable for Problematic Products Such as Styrene, Acrylates, etc.
Easy Operation Monitoring
and Maintenance by Simply Opening the Hinged Valve Cap
Protective System According to ATEX
can Be Used as a Protective System in Areas With Potentially Explosive Atmosphere in Accordance With ATEX
Safety Against Endurance Burning
Protection against Atmospheric Deflagration and Endurance Burning
Function and Description

Highly Developed Pressure Relief Valve

The Pressure/vacuum relief valve Pressure/vacuum relief valve is an umbrella term that includes pressure or vacuum relief valve as well as pressure and vacuum relief valve. PROTEGO® UB/DF diaphragm Diaphragm A diaphragm is a thin layer of material, which has a large surface area. valve is a worldwide unique deflagration Deflagration Explosion propagating at subsonic velocity (EN 1127-1:1997). -proof and endurance burning Endurance burning Stabilized burning for an unlimited time. -proof pressure relief valve Pressure-relief valve Valve designed to open and relieve excess pressure and to reclose and prevent the further flow of fluid after normal conditions have been restored. combining the function of a dynamic and static Flame Arrester Flame arrester Device fitted to the opening of an enclosure, or to the connecting pipe work of a system of enclosures, and whose intended function is to allow flow but prevent the transmission of a flame. . It is primarily used as a device Device A device is a pipe component that influences the media flow by opening, closing, or partially shutting off the flow channel or by dividing or mixing the media flow. for flame transmission-proof Flame transmission-proof Characteristic of a device to avoid flashback. out-breathing on tanks, containers, and process equipment Equipment Machines, appliances, fixed or mobile devices, control parts and accessories, and warning and prevention systems, whether separate or combined, intended for the generation, transfer, storage, measurement, control, and conversion of energy, and for the processing of materials, which have their own potential source of ignition and may cause an explosion. . The valve offers reliable protection against overpressure Overpressure Overpressure refers to an increase in pressure in a system or vessel above the normal operating pressure. , prevents the in-breathing of air and product Product Includes equipment, protective systems, devices, components and combinations of these. losses almost up to the set pressure Set pressure Set pressure is the gauge pressure at the device inlet at which the relief device is set to start opening under service conditions. , and protects against atmospheric deflagration and endurance burning if stabilized burning Stabilized burning Steady burning of a flame stabilized at, or close to the flame arrester element. occurs.

For Explosion Group IIB3

The PROTEGO® UB/DF diaphragm valve has proven itself over many years under a wide variety of operating conditions in the mineral oil and chemical industries. The set pressure is adjusted with a freeze resistant water-glycol mixture which ensures safe operation under extreme cold weather conditions. The PROTEGO® UB/DF valve is available for substances from explosion Explosion Abrupt oxidation or decomposition reaction producing an increase in temperature, pressure, or in both simultaneously. group IIB3 (NEC group C MESG ≥ 0.65 mm).

Operation of the Overpressure Relief Valves

When the pressure in the tank reaches the set pressure, the diaphragm (1) on the outer valve seat Valve seat The valve seat is a component on which the valve pallet rests when the valve is closed. ring (2) is lifted and vapors are released into the environment. The set pressure is adjusted by the weight of the liquid load (water-glycol mixture) in the outer ring chamber (3). The overpressure chamber is equipped with an opening (4) to keep the pressure in balance. The opening is equipped with a FLAMEFILTER® to prevent flame transmission into the overpressure chamber. The overpressure setting is determined by the filling level of the loading liquid and can be adjusted by a floating level indicator (5).

Overpressure Protection with Advanced Sealing Technology

The tank pressure Tank pressure Tank pressure is the pressure within a tank. is maintained up to the set pressure with a tightness that is above the normal standards due to our highly developed manufacturing technology. This is achieved by the liquid loaded diaphragm pressing tightly around the special designed valve seat surface area even when the operating pressure Operating pressure Operating pressure is the pressure existing at normal operating conditions within the system being protected. increases, which reduces surface pressure and unnecessary leakage. After the overpressure is released, the valve re-seats and provides a tight seal Seal A seal prevents or limits unwanted transfer of product from one container to another. Seal is used as superordinate term for all types of sealing elements. .

Dynamic Flame Arresting at Overpressure Conditions

If the set pressure is exceeded, explosive gas/product vapor/air mixtures are released into the atmosphere. The speed at which these mixtures exit the annular gap between the diaphragm and the outer valve seat ring is considerably greater than the flame speed. If this mixture ignites, flashback Flashback Phenomenon occurring in a flammable mixture of air and gas when the local velocity of the combustible mixture becomes less than the flame velocity, causing the flame to travel back to the point of mixture. into the tank is prevented. If the mixture flow continues, the dynamic flame arresting feature prevents flashback, even in the case of endurance burning.

Main Component – PROTEGO® Flame Arrester Unit

Even at relatively low flow rates, e.g., during thermal out-breathing, the gap formed by the volumetric flow is so narrow, that flames in the gap are extinguished, and a flashback is prevented. At very low pressure settings, the explosion pressures resulting from an atmospheric deflagration may be strong enough to lift Lift Lift is the actual travel of the valve pallet from the main valve out of the closed position. the diaphragm off the valve seat rings. The ignition into the tank can be prevented by installing the PROTEGO® Flame Arrester Unit (8). This PROTEGO® Flame Arrester Unit provides additional protection against atmospheric deflagration when the valve is open for maintenance Maintenance Combination of all technical and administrative actions, including supervision actions, intended to maintain or restore a unit in working order. and inspection.

Many Individual Certifications

The valve can be used at an operating temperature Operating temperature Temperature reached when the equipment is operating under design conditions. of up to +60°C/140°F and meets the requirements of European Tank Design Standard EN 14015 (Appendix L) and ISO 28300 (API 2000). EU conformity according to the currently valid ATEX directive. Approvals according to other national/international regulations on request.
Product Data

Dimensions

To select the nominal size Nominal size The nominal size is an alphanumeric designation of size for components in a piping system, used for reference purposes, comprising the letters DN followed by a dimensionless integer that is indirectly related to the physical size of the bore or outside diameter of the connections, expessed in millimeters. (DN), please use the flow capacity charts on the following pages

DNpressure pressure 80 / 3" pressure pressure 100 / 4" pressure pressure 150 / 6"
a up to +28 mbar up to +11.2 inch W.C. 615 / 24.21 up to +28 mbar up to +11.2 inch W.C. 645 / 25.39 up to +25 mbar up to +10 inch W.C. 680 / 26.77
a > +28 mbar > +11.2 inch W.C. 765 / 30.12 > +28 mbar > +11.2 inch W.C. 795 / 31.30 > +25 mbar > +10 inch W.C. 830 / 32.68
b 410 / 16.14 485 / 19.09 590 / 23.23

Dimensions in mm / inches

Pressure settings > +50 mbar / +20 inch W.C. (DN 80/3”), > +45 mbar / +18 inch W.C. (DN 100/4”), > +46 mbar / +18.4 inch W.C. (DN150/6”) with additional liquid reservoir - dimensions upon request

Dimensions for pressure diaphragm valves with heating coil Heating coil A heating coil is a pipe connection consisting of several pipe sections. upon request

Selection of explosion group

MESGExpl. Gr. (IEC / CEN)Gas Group (NEC)
≥ 0,65 mmIIB3C

Special approvals upon request

Material selection for housing

Design BCD
Housing Housing A housing is a solid shell, which surrounds a content, either protecting the content from external influences, or protecting the environment from the content. Cast IronSteelStainless Steel
Valve topStainless SteelStainless SteelStainless Steel
Heating coil (UB / DF-H-...)Stainless SteelStainless SteelStainless Steel
Valve seatStainless SteelStainless SteelStainless Steel
GasketFPMFPMPTFE
DiaphragmA, BA, BA, B
Flame arrester unit Flame arrester unit Flame arrester casing with FLAMEFILTER® set. ACC

Material selection

DesignAB
DiaphragmFPMFEP

Special materials upon request

Material combinations of flame arrester unit

Design  AC
FLAMEFILTER® cageCast IronStainless Steel
FLAMEFILTER®Stainless SteelStainless Steel
Spacer Spacer The spacer is a component that is generally used in a PROTEGO® flame arrester as a spacer within the FLAMEFILTER® se Stainless SteelStainless Steel

Special materials upon request

Flange connection type

EN 1092-1; Form B1
ASME B16.5 CL 150 R.F.

other types upon request

Flow Capacity Chart

UB/DF DN100 Pressure

UB/DF DN150 Pressure

The flow capacity charts have been determined with a calibrated and TÜV certified flow capacity test rig. Volume flow V in (m³/h) and CFH refer to the standard reference conditions of air ISO 6358 (20°C, 1bar). For conversion to other densities and temperatures refer to Sec. 1: “Technical Fundamentals”.

Applications

Tank Storage

Chemical and Pharmaceutical Processing Facilities

Renewable Energy

Vapor Treatment

Contact CSR Department 

Picture of Auris-Nadine Hillen
Auris-Nadine Hillen

CSR Department

+49 (0)5307 809 108