Processing Facilities

Protecting Critical Processing Systems Handling Flammable Liquids and Vapors

Ensuring the safety of processing facilities is essential when flammable liquids and vapors are present across interconnected systems. Processing environments often combine storage, vapor handling, mechanical equipment Equipment Machines, appliances, fixed or mobile devices, control parts and accessories, and warning and prevention systems, whether separate or combined, intended for the generation, transfer, storage, measurement, control, and conversion of energy, and for the processing of materials, which have their own potential source of ignition and may cause an explosion. , and vapor combustion units within a shared network. This creates multiple points where pressure, vacuum Vacuum Vacuum is the pressure in an enclosed space that is lower than the ambient pressure. , and ignition risks must be managed in a coordinated way.
PROTEGO® safety solutions are applied to protect key components such as tank farms, gas vent header Vent header Piping system that collects and delivers the relief gases to the vent stack. systems, industrial mixers, process vessels, vapor combustion units, and radial blowers. By safeguarding these critical areas, processing facilities can maintain operational safety while meeting industry compliance requirements.

End-to-End Protection for Tank Farms, Vent Headers, and Vapor Combustion Systems

The protection concept illustrated here combines pressure and vacuum relief with explosion Explosion Abrupt oxidation or decomposition reaction producing an increase in temperature, pressure, or in both simultaneously. safeguarding across the vapor collection network. Tank farms connected to gas vent header systems are protected alongside shared ventilation from industrial mixers and process vessels. 

Flame protection at the vapor cumbustion unit is applied at defined distances of potential ignition sources and arranged with parallel capacity to support availability during servicing or abnormal operating conditions. Vapor pipelines leading to vapor combustion units are safeguarded, as are pressure-resistant radial blowers operating in hazardous areas. 

This coordinated approach supports stable operation across interconnected systems while helping facilities maintain safety and regulatory compliance under both normal and upset conditions.

Typical Protection Points Within Processing Facilities

Highlights

Compliance 
with documented testing and approvals
Emissions reduction
via correct tank breathing
Safeguarding
against potential explosions
Optimal product selection
at early FEED stage

One thing I have learned is whenever faced with a difficult tank venting problem – call PROTEGO®. They know what they are doing. Their products work, and work often way better than they say. Our plant wouldn’t try to install another vent without going to these guys. 

Project Manager

Cytec Solvay Group 

Contact CSR Department 

Talk to a PROTEGO® engineer to request guidance for your vessel or terminal loading application

Picture of Mrs. Auris-Nadine Hillen
Mrs. Auris-Nadine Hillen

CSR Department

+49 (0)5307 809 108