UB/DF

Válvula de alívio de pressão de diafragmaà prova de deflagração e combustão contínua

Features

Extreme Tightness
resulting in lowest possible product Product Includes equipment, protective systems, devices, components and combinations of these. losses and reduced environmental pollution
Flow Capacity
optimized flow capacity
Safety Against Endurance Burning
Protection against Atmospheric Deflagration and Endurance Burning
Safe Venting
flame arrester venting and ventilation of the pressurized chamber
Frost-Proof
optimal frost protection
Condensate Drainage
automatic condensate drain
Monitoring
monitoring of the load liquid by level indicator
Modular Design
allows replacement and cleaning of single FLAMEFILTER®
Suitable for challenging applications
particularly suitable for problematic products such as styrene, acrylates, etc.
Easy operation Monitoring
and maintenance by simply opening the hinged valve cap
Function and Description

Highly Developed Pressure Relief Valve

The PROTEGO® UB/DF diaphragm Diaphragm A diaphragm is a thin layer of material, which has a large surface area. valve is a worldwide unique deflagration Deflagration Explosion propagating at subsonic velocity (EN 1127-1:1997). -proof and endurance burning Endurance burning Stabilized burning for an unlimited time. -proof pressure relief valve Pressure-relief valve Valve designed to open and relieve excess pressure and to reclose and prevent the further flow of fluid after normal conditions have been restored. combining the function of a dynamic and static flame arrester Static flame arrester Flame arrester designed to prevent flame transmission by quenching gaps. . It is primarily used as a device Device A device is a pipe component that influences the media flow by opening, closing, or partially shutting off the flow channel or by dividing or mixing the media flow. for flame transmission-proof Flame transmission-proof Characteristic of a device to avoid flashback. out-breathing on tanks, containers, and process equipment Equipment Machines, appliances, fixed or mobile devices, control parts and accessories, and warning and prevention systems, whether separate or combined, intended for the generation, transfer, storage, measurement, control, and conversion of energy, and for the processing of materials, which have their own potential source of ignition and may cause an explosion. . The valve offers reliable protection against overpressure Overpressure Overpressure refers to an increase in pressure in a system or vessel above the normal operating pressure. , prevents the in-breathing of air and product losses almost up to the set pressure, and protects against atmospheric deflagration and endurance burning if stabilized burning Stabilized burning Steady burning of a flame stabilized at, or close to the flame arrester element. occurs.

For Explosion group IIB3

The PROTEGO® UB/DF diaphragm valve has proven itself over many years under a wide variety of operating conditions in the mineral oil and chemical industries. The set pressure is adjusted with a freeze resistant water-glycol mixture which ensures safe operation under extreme cold weather conditions. The PROTEGO® UB/DF valve is available for substances from explosion Explosion Abrupt oxidation or decomposition reaction producing an increase in temperature, pressure, or in both simultaneously. group IIB3 (NEC group C MESG ≥ 0.65 mm).

Operation of the Overpressure Relief Valves

When the pressure in the tank reaches the set pressure, the diaphragm (1) on the outer valve seat Valve seat The valve seat is a component on which the valve pallet rests when the valve is closed. ring (2) is lifted and vapors are released into the environment. The set pressure is adjusted by the weight of the liquid load (water-glycol mixture) in the outer ring chamber (3). The overpressure chamber is equipped with an opening (4) to keep the pressure in balance. The opening is equipped with a FLAMEFILTER® to prevent flame transmission into the overpressure chamber. The overpressure setting is determined by the filling level of the loading liquid and can be adjusted by a floating level indicator (5).

Overpressure Protection with Advanced Sealing Technology

The tank pressure Tank pressure Tank pressure is the pressure within a tank. is maintained up to the set pressure with a tightness that is above the normal standards due to our highly developed manufacturing technology. This is achieved by the liquid loaded diaphragm pressing tightly around the special designed valve seat surface area even when the operating pressure Operating pressure Operating pressure is the pressure existing at normal operating conditions within the system being protected. increases, which reduces surface pressure and unnecessary leakage. After the overpressure is released, the valve re-seats and provides a tight seal Seal A seal prevents or limits unwanted transfer of product from one container to another. Seal is used as superordinate term for all types of sealing elements. .

Dynamic Flame Arresting at Overpressure Conditions

If the set pressure is exceeded, explosive gas/product vapor/air mixtures are released into the atmosphere. The speed at which these mixtures exit the annular gap between the diaphragm and the outer valve seat ring is considerably greater than the flame speed. If this mixture ignites, flashback Flashback Phenomenon occurring in a flammable mixture of air and gas when the local velocity of the combustible mixture becomes less than the flame velocity, causing the flame to travel back to the point of mixture. into the tank is prevented. If the mixture flow continues, the dynamic flame arresting feature prevents flashback, even in the case of endurance burning.

Main component - PROTEGO® flame arrester

Even at relatively low flow rates, e.g., during thermal out-breathing, the gap formed by the volumetric flow is so narrow, that flames in the gap are extinguished, and a flashback is prevented. At very low pressure settings, the explosion pressures resulting from an atmospheric deflagration may be strong enough to lift Lift Lift is the actual travel of the valve pallet from the main valve out of the closed position. the diaphragm off the valve seat rings. The ignition into the tank can be prevented by installing the PROTEGO® flame arrester unit PROTEGO® flame arrester unit The PROTEGO® flame arrester unit is the main component of a flame arrester. It prevents flame propagation. (8). This PROTEGO® flame arrester unit provides additional protection against atmospheric deflagration when the valve is open for maintenance and inspection.

Many Individual Certifications

The valve can be used at an operating temperature Operating temperature Temperature reached when the equipment is operating under design conditions. of up to +60°C/140°F and meets the requirements of European tank design standard EN 14015 (Appendix L) and ISO 28300 (API 2000). EU conformity according to the currently valid ATEX directive. Approvals according to other national/international regulations on request.
Product Data and Features

Tabela de dimensões

Para escolher o diâmetro nominal (DN), veja os diagramas de vazão nas páginas seguintes

DN Pressão 80 / 3''100 / 4''150 / 6''
a até +28 mbar615645680
a> +28 mbar765795830
b410485590

Dimensões em mm

Ajustes de pressão > +50 mbar (DN 80), > +45 (DN 100), > +46 (DN 150) com dimensões de construção de guarnição adicional sob solicitação

Dimensões de construção para a válvula de alívio de pressão de diafragma com serpentina de aquecimento sob solicitação

Seleção do grupo de explosão

MESG Gr. expl. (IEC / CEN) Grupo gás (NEC)
≥ 0,65 mmIIB3C

Aprovações especiais sob solicitação

Tipo de conexão flangeada

EN 1092-1; Form B1
ASME B16.5 CL 150 R.F.

Outras conexões sob solicitação

Versão e especificação

O diafragma é calibrado por líquido. Para pressões de ajuste maiores está disponível, sob solicitação, uma versão especial com guarnição adicional.
Estão disponíveis duas versões:
Válvula de alívio de pressão de diafragma na sua versão básicaUB/DF - –
Válvula de alívio de pressão de diafragma, com serpentina de aquecimento (temperatura máx. do meio de aquecimento +85°C)UB/DF - H

Além da versão padrão também é possível fornecer uma série de construções especiais especialmente desenvolvidas mediante consulta (p. ex. para tanque de acrilato ou de estireno etc.), que atendem de forma especial aos requisitos das condições de operação específi cas nestes produtos.

Ajustes de pressão

DN 80+3.5 mbar+50 mbar
+1.4 inch W.C.+20 inch W.C.
DN 100+3.5 mbar+45 mbar
+1.4 inch W.C.+18 inch W.C.
DN 150+3.5 mbar+46 mbar
+1.4 inch W.C.+18.4 inch W.C.

Ajustes de pressão maiores até 140 mbar em versão especial com guarnição adicional assim como ajustes de pressão menores sob solicitação.

Seleção do material do corpo

Execução BCD
Corpo Ferro fundido Aço Aço inoxidável
Parte superior da válvula Aço inoxidável Aço inoxidável Aço inoxidável
Serpentina de aquecimento (UB / DF-H-...) Aço inoxidável Aço inoxidável Aço inoxidável
Sede de válvula Aço inoxidável Aço inoxidável Aço inoxidável
VedaçãoFPMFPMPTFE
DiafragmaA, BA, BA, B
Conjunto abafador de chamasACC

Os corpos também podem ser fornecidos com revestimento de ECTFE

Materiais especiais sob solicitação

Seleção do material

Execução AB
DiafragmaFPMFEP

Materiais especiais sob solicitação

Combinações de material do conjunto abafador de chamas

Execução AC
Armação do FLAMEFILTER® Ferro fundido Aço inoxidável
FLAMEFILTER® Aço inoxidável Aço inoxidável
Espaçador Aço inoxidável Aço inoxidável

Materiais especiais sob solicitação

Diagrama de vazão

UB/DF DN100 Pressure

UB/DF DN150 Pressure

Este diagrama de vazão foi determinado em uma bancada de medição de vazão calibrada e certificada pela TÜV. A vazão V em m³/h se refere ao estado técnico padrão de ar, conforme ISO 6358 (20°C, 1bar). Para conversão em outras densidades e temperaturas, veja o cap. 1: Bases técnicas.

Applications